Abstract
A new method for determining the onset voltage of electrospray thrusters is proposed, which specifically focuses on electrospray thrusters manufactured by laser drilling through flat plates. The novelty of this method is that it accounts for the effect of the thickness of the plate on the electrospray onset voltage requirements, while traditional methods do not. Key results from this study indicate that for certain materials a change in thickness results in a notable change in the onset voltage, which implies that the plate thickness needs to be considered when planning the design of the thruster emitters. This methodology allows for a robust method of observing the influence of key parameters on the onset voltage. These developments can potentially facilitate and improve the design of these thrusters, enabling an accurate understanding of the power requirements before manufacture.