Abstract
Natural fibres are nowadays increasingly being employed for producing protective clothing and sportswear. Due to economic and/or environmental considerations they are replacing synthetic materials. The present work provides an insight into the design and development of a novel comfort liner for a motorcycle helmet. The liner is produced from wool and Tunisian alfa fibre. The plant of the alfa fibre is abundantly available in Tunisia. Furthermore, we describe a design concept for a liner that uses these natural fibres and phase change material to improve sweat absorption and perception of thermal comfort. The raw material, the processes involved and the solution to use the phase change material are analysed. The novel comfort liner can facilitate breathability and evaporative transfer of heat in the safety helmet. In addition, it increases comfort, well-being, and provides an indirect message to use natural fibres for textile support to preserve our environment.