Abstract
AA5052 bead-on-plate processing has been achieved by the friction stir processing (FSP) technique to examine the manipulation of process parameters. It also improved the base metal surfaces to analyze the microstructure. The tool spinning speed, traverse speed, and axial load were preferred to investigate the effect of friction stir bead-on-plate processing on the tensile strength qualities and microhardness in AA5052. An optical microscope was used to dissect the fabricated processed zones of the microstructure. By using the design of the experiment, the orthogonal array of the L9 Taguchi method was used to construct the processing experiments. The analysis of variance and the signal-to-noise ratio methods were employed to identify the optimum unification of process parameters and the significant benefaction of a specific parameter on the responses. The outcomes showed that the tool spinning speed was the principal factor affecting the characteristics of tensile strength and microhardness, succeeded by the traverse speed and axial load. The intermetallic compound layer had formed during the processing under specified conditions. This examination revealed that the optimum parameters could intensify the mechanical behaviour of AA5052.