Abstract
This study aims at applying and verifying the MFI-UF method to predict particulate fouling in RO plants. Two full-scale RO plants treating surface water, with average capacity of 800–2000 m3/h, were studied. Firstly, the MFI-UF of RO feed and concentrate was measured using 5–100 kDa membranes at same flux applied in the RO plants (20–26 L/m2.h). Subsequently, the particle disposition factor (Ω) was calculated to simulate particle deposition in RO cross-flow filtration. Finally, particulate fouling rates were predicted based on MFI-UF and Ω, and compared with the actual fouling rates in the plants. For plant A, the results showed that the fouling rates predicted using MFI-UF measured with 100 kDa membrane have the best agreement with the actual fouling (with 3–11 % deviation). For plant B, the fouling rates predicted based on both 10 and 100 kDa membranes agree well with the actual fouling (with 2 % and 15 % deviation, respectively). However, the fouling predicted based on 5 kDa membrane is considerably overestimated for both plants, which is attributed to the effect of the low surface porosity of 5 kDa membrane. More widespread applications of MFI-UF in full-scale RO plants are required to demonstrate the most suitable MFI-UF membranes for fouling prediction.
•MFI-UF method was used to predict particulate fouling rate in full-scale RO plants.•10–100 kDa UF membranes can be used in MFI-UF test to predict particulate fouling.•The variation between the predicted and actual fouling rates in RO plants was <15 %.•Accuracy of fouling prediction depends highly on the flux consistency in RO plants.